Nanostructured copper alloy rivals superalloys in strength and stability

Date posted
Funding Agency
(Funded by the U.S. Department of Defense and the U.S. National Science Foundation)

Researchers from Lehigh University, the U.S. Army Research Laboratory, Arizona State University, and Louisiana State University have developed a nanostructured copper alloy with exceptional thermal stability and mechanical strength, making it one of the most resilient copper-based materials ever created. The breakthrough comes from the formation of copper-lithium precipitates, stabilized by a tantalum-rich atomic bilayer complexion. Unlike typical grain boundaries that migrate over time at high temperatures, this complexion acts as a structural stabilizer, maintaining the nanocrystalline structure, preventing grain growth and dramatically improving high-temperature performance. The U.S. Army Research Laboratory was awarded a U.S. patent for the alloy.